AHRENSBURG, GERMANY —SternEnzym GmbH & Co. KG has extended its Sternzym LQ series to optimize the process and product quality in the production of wafers.
In addition, the German enzyme designers are offering a new service in a pilot plant: the processability of batter of individual products pretested on a quasi-industrial pilot scale.
This service will enable wafer manufacturers to significantly increase process efficiency for high-quality products, and to cut development costs.
The enzyme compounds of the Sternzym LQ series for wafers optimizes both the production process and the quality of the end product. The now further developed solutions Sternzym LQ 15080 and Sternzym LQ 8020 are characterized by improved activity. As a result, they achieve a higher effect at a comparatively low dosage, so that costs can be reduced, the company said.
The enzyme compounds lower the viscosity of the wafer batter, thereby preventing blocking of sieves and pipes. Reduced viscosity also means that less water has to be added to the recipe, which in turn saves energy for its evaporation.
Surface appearance is enhanced and browning is even. In addition, the use of Sternzym LQ enzymes allow more precise adjustment of wafer density and texture leading to higher mechanical stability of the wafers, the company said.
As manufacturers of wafer products are often forced to use different flour qualities, the right composition of additives is becoming more and more important. To ensure uninterrupted production, manufacturers can now test their individual requirements at SternEnzym on a wafer plant prior to actual production.
This new pilot plant has irons and batter nozzles with exactly the same dimensions as an industrial wafer machine. Heat distribution and retention capacity are likewise identical to industrial machines.
This pilot automat can test the impact of batter viscosity on flow behavior and distribution on the irons. Furthermore, the distribution of raw materials in the batter, browning behavior or the acrylamide content of the wafers can be adjusted.